Alan Ayala / Engineering portfolio / SHPE Convention 2026

Engineering projects, experience, and ongoing work.

I'm a mechanical engineering student preparing to transfer and looking for opportunities to learn through real projects. My work spans design, prototyping, embedded systems, manufacturing, research, and team leadership.

Meeting at SHPE? I'm seeking engineering internships, project collaborators, mentors, and transfer connections.

Email ↗LinkedIn ↗2026 résumé ↗

01 / Currently building

What I'm working
on right now.

A quick look at the projects and programs shaping my current semester—from aerospace collaboration to mechanical design and applied modeling.

01

NASA NCAS / Active program

NASA Community College Aerospace Scholars

Participating in NCAS coursework and team activities while learning how NASA frames mission goals, technical decisions, and collaborative engineering work.

In progress · Team project details will be added as the program develops
  • Systems thinking
  • Team collaboration
  • NASA mission context
02

NASA RASC-AL competition / In progress

RASC-AL ROV Design

Serving as team lead for a student team developing a remotely operated vehicle for NASA’s RASC-AL competition, coordinating the work while contributing to mechanical design, integration, and testing.

Current focus · Team coordination, CAD, and iterative development
  • NASA RASC-AL
  • Team lead
  • Mechanical design
  • Robotics
03

Engineering graphics / In progress

Gearbox Design Project

Working through a team gearbox assignment that connects part geometry, drawings, CAD interpretation, and how individual components fit into a complete mechanism.

Current focus · Component modeling and design communication
  • CAD
  • Technical drawings
  • Mechanical systems
04

Product redesign / In progress

Modular Roku Remote Cover

Redesigning a replacement battery cover with a stronger serviceable retention tab and a sliding attachment system for interchangeable modules.

Current focus · Fit, durability, printability, and modularity
  • Design for 3D printing
  • Dovetail rails
  • PETG + PLA
05

Honors research / In progress

Medication Pharmacokinetics Model

Using differential equations to explain how a single dose changes over time, with an emphasis on making the mathematics understandable to a broader audience.

Current focus · Elimination rate, half-life, and model interpretation
  • Differential equations
  • Mathematical modeling
  • Communication

02 / Selected projects

Selected engineering
projects.

Completed and working prototypes across mechanics, electronics, and practical problem solving.

PROJECT / 01Completed · Honors project

Mechanical design / Applied mathematics

Huygens’ Isochronous Pendulum

Taking an idea from Calculus III off the page and turning it into a physical demonstration of cycloidal motion.

What I built

I researched the geometry behind Huygens’ pendulum, modeled the assembly in Fusion 360, 3D printed the structure, and machined two metal bobs. I then physically tested the completed demonstration.

What it brought together

The project connected the mathematics of curvature with the practical work of modeling, fabrication, and assembly. It earned an A as my Calculus III honors project.

  • Fusion 360
  • 3D printing
  • Machined bobs
  • Calculus III
PROJECT / 02Prototype built

Embedded systems / Sensor integration

CNC Machine Status Notifier

A small electronics project inspired by a practical shop-floor question: how can I keep track of a machine without standing beside it?

What I built

I designed, programmed, and built an enclosed ESP32 system using MPU-6050 motion and SW-420 vibration sensors to detect machine activity and send status alerts to a smartwatch.

What it brought together

This brought together C++ programming, sensor wiring, enclosure design, and a real use case from manufacturing. It is one way I’m connecting physical equipment with embedded electronics.

  • ESP32
  • C++
  • Motion + vibration
  • Smartwatch alerts
PROJECT / 03Completed build

Electronics / Practical prototyping

Desktop Solder-Fume Extractor

A compact desktop build for my soldering workspace, combining airflow, filtration, and simple electrical controls.

What I built

I assembled a radial fan, step-up converter, push-button control, and HEPA/activated-carbon filtration into a compact extractor.

What it brought together

A useful exercise in choosing compatible components and making the wiring and controls work together. Filtration performance has not been independently measured; this is a personal prototype, not certified safety equipment.

  • Radial fan
  • Power conversion
  • Wiring
  • Assembly
PROJECT / 04In development

Electronics / Product development

Desktop Environment Monitor

Exploring how to turn a sensor circuit into a compact device that is easier to use, assemble, and keep on a desk.

What I built

The prototype uses an ESP32, BME280 environmental sensor, and a small OLED display. The next steps center on the modular enclosure, faceplate, and final assembly.

Where it stands

The focus is temperature, humidity, and pressure sensing. This project is still developing, with room to improve the housing and how the information is presented.

  • ESP32
  • BME280
  • OLED
  • Enclosure design

More ideas brewing.

I'll keep adding projects as I build, test, and learn.

03 / Experience

Engineering and
manufacturing experience.

My role at Cyrus Shank has given me hands-on experience with production, quality, machining, process improvement, and team coordination.

June 2025 — Present

Cyrus Shank

Mechanical Engineering Intern
& Machinist Apprentice

Illinois · Since June 2025

I lead day-to-day work in the PDSV department, from assembling valves and testing them to quality control and production tracking. The role has also given me experience with machining, process improvement, and the coordination that keeps production moving.

  • Assembly, testing, and quality. Perform pop, leak, and spring tests, first-article inspections, and production tracking under ASME code and ISO quality requirements.
  • Making the process easier to follow. Improved assembly, testing, and shipping procedures and introduced spreadsheet tracking, helping the team recover from a 2,500+ unit backorder.
  • Connecting design with production. Machine components for pressure-relief valves rated from 50–400 psi, support product revisions, and create custom 3D-printed tools.
  • Seeing the wider operation. Support CAM, CNC equipment, TRUMPF laser marking, quotations, purchase orders, and vendor coordination.
2,500+unit backorder the team helped recover
50–400 psipressure-relief valve ratings
Design → productionCAD, tools, parts, testing, and coordination

Experience beyond engineering

Nov 2024 — Present

E-commerce store owner

I manage sourcing, listings, pricing, customer messages, packaging, and fulfillment for a resale business with 100+ completed sales and 20+ five-star reviews.

June 2022 — Present

Commercial cleaning & maintenance

Recurring work for offices and commercial properties around Chicagoland, including supplies and client scheduling. It has been a practical lesson in consistency and responsibility.

April 2024 — June 2025

Jewel-Osco · Service clerk

Supported busy shifts through customer assistance, bagging, cart retrieval, stocking, and keeping the store organized.

Tools I work with

A growing technical toolkit.

Experience across design, manufacturing, and electronics—not a claim to have mastered every tool.

Design & prototyping
Fusion 360 CAD/CAM · Technical drawings · DFM · 3D printing · Manufacturing process improvement
Manufacturing & quality
CNC turning and milling · Precision measurement · Valve testing · ASME/ISO quality practices · TRUMPF laser marking
Equipment experience
Okuma LB3000 EX · Haas VF-4, ST-30Y, UMC-500 · DMG MORI NLX 2000–2500
Programming & electronics
C++ · ESP32 · Arduino IDE · I²C · Sensor integration · Soldering

04 / Education & involvement

Education and
campus involvement.

2025 — Present

Waubonsee
Community College

Associate in Engineering Science

Expected May 2027. Preparing to transfer into a B.S. Mechanical Engineering program in Fall 2027.

3.9 GPAPresident's List
Dean's List

Previously: East Aurora High School · Class of 2025 · Top 5% · High Honors

May 2026 — Present / President

Phi Theta Kappa

I lead chapter planning, officer collaboration, and member outreach. I'm developing initiatives around transfer resources, scholarships, campus events, and partnerships with neighboring chapters.

May 2026 — Present / Officer

Engineering, Math, & Physics Club

I collaborate on team design-and-build challenges, including a structural bridge project, and support club planning and member participation.

Community / Memberships

ASME · Society of Hispanic Professional Engineers (SHPE) · CAD Club · Business Club · The Hive

Where I am now.

I'm currently following the mechanical engineering pathway and preparing to transfer into a four-year program. I'm ambitious about where I want to go, even though I'm still discovering exactly what direction I want to take within engineering.

I learn best through trial and error, especially when I can build something physical and see how it performs. Troubleshooting and improving a project is often the part I enjoy most. When an idea isn't working, I'm willing to step back and reconsider the entire approach instead of forcing the original plan.

What appeals to me about engineering is the variety of directions it can lead and the opportunity to create something genuinely useful. I want to explore those possibilities before committing to one specialty, using each project and experience to better understand where my strengths and interests fit.

Moving forward, I want to keep creating increasingly useful projects while discovering where I fit best. I hope this portfolio helps me connect with engineering internships, project collaborators, mentors, professional connections, and transfer opportunities that challenge me to continue growing.

Outside school and work

Outside of school and work, I enjoy watching video essays, picking up new skills, going to car meets, and collecting fragrances and figures. I'm also into thrifting and resale, and I use my 3D printer to make both practical items and things that are just cool to have. I like exploring unfamiliar places, whether that means visiting a new city or finding a hiking trail, because it gives me a reason to step outside my normal routine. Taking care of myself is also important to me, so I try to stay active and occasionally head to the soccer field to shoot around.

06 / Connect

Let's continue
the conversation.

If we met at SHPE—or if you found this portfolio afterward—I'd be glad to connect about internships, engineering projects, transfer opportunities, or advice from your own path.

alanayala@myyahoo.com